Bogg Bag Case Study:Smarter Organization. Better Warehouse Flow.
Conveyor Handling Company helped Bogg Bag define 5,585 pallet positions with floor striping and overhead signage—making storage, retrieval, and daily product movement more efficient.
Bogg Bag’s Secaucus facility processes incoming products by SKU and prepares retailer and customer orders for shipment. As pallets moved through bulk storage and outbound staging, unclear locations made everyday tasks harder than they needed to be.
CHC focused on a practical improvement: give every pallet position, lane, and aisle a clear purpose so warehouse teams can store and retrieve inventory consistently.
The Operational Challenge
Available capacity was being undermined by inconsistent pallet placement and unclear lane definitions. Staff spent extra time locating inventory, traveling through the warehouse, and navigating congestion.
Bogg Bag needed a simple, cost-effective way to organize storage and staging while retaining its existing labor model.
The CHC Solution
CHC laid out and marked individual pallet positions, then paired floor striping with overhead location signs carrying barcode and SKU information. Together, these visual cues made storage zones easier to identify and daily movements more consistent.
Defined Pallet Positions
A total of 5,585 positions accommodate small, medium, and large pallet order sizes.
Durable Floor Striping
8,000 linear feet of industrial-grade tape define pallet lanes, aisles, and storage zones.
Visible Location Signs
Retroreflective signs combine human-readable text and scannable barcodes, with angled placement for visibility.
Installation Around Daily Operations
CHC managed layout verification, site preparation, material staging, signage and drop cable installation, and precision striping. Final inspections and adjustments aligned the finished work with the engineered layout.
Evening and weekend installation minimized disruption, allowing warehouse operations to continue while the improvements took shape.
A Clearer Path from Storage to Shipping
Locate
Read overhead SKU and location signs to identify the correct storage zone.
Place
Use clearly marked positions for consistent pallet putaway.
Retrieve
Find stored inventory more easily with defined lanes and visual cues.
Move
Follow organized aisles and staging areas to keep product flowing.
The Result: More Order, Less Friction
With structured placement guidelines and clearly defined lanes, Bogg Bag improved the consistency of pallet putaway and retrieval while making better use of its warehouse footprint.
Faster Retrieval
Reduced search time helps teams locate and retrieve inventory more efficiently.
Fewer Misplacements
Consistent visual cues reduce misplaced pallets and movement errors.
Smoother Traffic Flow
Defined aisles and storage lanes reduce congestion and improve product movement.
The improvements were achieved with the existing labor model, demonstrating the value of well-planned visual organization.
Inside the Bogg Bag Operation
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